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Merit Medical digital supply chain transformation journey, supply chain planning, blue yonder

From Implementation to Impact: The Merit Medical Story

INDUSTRY
Health
OFFERING
APS Implementation
TECHNOLOGY
Blue Yonder
THE IMPERATIVE FOR CHANGE

Merit Medical needed its digital transformation to stick

Founded in 1987, Merit Medical Systems is a global manufacturer and marketer of disposable medical devices, serving hospitals and care centers around the world.

With over 7,100 employees, a deep catalog of clinical solutions, and operations spanning more than 25 countries, the company wanted to modernize its supply chain to support growth and resilience in an increasingly complex and regulated healthcare environment.

As global demand increased and product lines expanded, Merit Medical's supply chain had become increasingly complex. Core supply chain functions were process-driven and heavily reliant on legacy systems and fragmented workflows.

Luckily, their leadership team recognized that technology alone wouldn’t suffice—a lasting transformation would require aligned people, optimized processes, and company-wide cultural adoption.

Merit Medical APS implementation, change management
THE TRANSFORMATIVE SOLUTION

Implementing technology is not the same as adoption

Despite their investment in Blue Yonder’s advanced planning solutions, Merit Medical knew that technology implementation alone would not lead to adoption. So our goal was to ensure trust in the system, enable planners, and drive true operational change across the enterprise.

In partnership with Spinnaker SCA and Blue Yonder, Merit Medical embarked on a full-scale transformation of its supply chain planning capabilities, anchored in change management, collaboration, and a Center of Excellence (CoE) operating model.

Related: You can listen to an on-demand webinar with Merit Medical, Blue Yonder & Spinnaker SCA discussing this effort.

Communicating is caring

The Merit Medical team prioritized intentional and transparent communications from day one. This looked like daily standups, weekly emails, and executive briefings.

This steady drumbeat of communication built trust, kept teams aligned, and helped maintain momentum throughout the project.

Real data, real excitement

At the first opportunity, we uploaded actual Merit Medical data into the Blue Yonder application. By doing this early in the process, users got a tangible preview of what was coming.

It wasn’t just theoretical—it was real. And that visibility turned curiosity into confidence.

CoE-led with focus and speed

A CoE was formed to guide the digital transformation. Everyone involved had clear roles, decision-making authority, and a long-term mindset. It became the nerve center for the implementation effort as well as post go-live day-to-day management.

"Our people are still hungry for knowledge—not just from a training standpoint. They want to know how they can use the system better." Joshua Groll, Director of Supply Chain Excellence at Merit Medical

Build momentum

Merit Medical chose Spinnaker SCA for more than our supply chain planning capabilities. Our flexibility, cultural alignment, and commitment to post-launch adoption made us more than a vendor—we were an extension of their team.

Localized playbooks

There was no one-size-fits-all playbook. Merit Medical customized communication and adoption strategies by region and function to meet each team's local needs and reduce friction during rollout.

Support that didn't stop at launch

Going live with Blue Yonder Demand, Demand 360, and Enterprise Supply Planning was just the beginning.

Ongoing touchpoints, active feedback loops, and planner empowerment ensured adoption was high and performance continued to improve long after the initial rollout.

BUSINESS IMPACT

A new supply chain from the inside out—one insight, one planner, and one learning loop at a time

  • 4% fill rate improvement on day one of ESP go-live
  • 25% increase in Entitled Customer Request Date (eCRD) performance with Order Promiser
  • Roughly 45% forecast accuracy improvement since initial demand planning launch
  • Significant trust and confidence gains due to enhanced data visibility and cleansing
  • 45% improvement to preferred vendor status attributed to better fulfillment and predictability
  • Hundreds of millions in projected financial upside, validated through diagnostic analysis
  • Reduced reliance on expedited shipping and lower risk of product expiry anticipated in coming quarters
Merit’s transformation showed that successful change demands both transparency and commitment. Leadership didn’t shy away from discomfort—they embraced it, backed by a dedicated CoE that kept the work focused and prioritized. Peer collaboration and real-time data visibility built trust, while empowering planners to take ownership and drive continuous improvement.

Change doesn't happen by accident.

Real transformation takes more than software—it takes people. We help you align teams, build trust, and lead transformations that stick.